Factory losses, priced. Free calculators · benchmark data · the math always shown · updated September 1, 2026
FactoryOptimizationAI
Free calculator

The downtime number your finance director will accept

Most plants quote lost margin and stop there. This builds the full cost — idle labour, restart scrap, expedited freight, recovery overtime, energy drawn while stopped — and ends with the cost of one hour and the cost of one stop.

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Download the Cost Model (.xlsx)

Then size the fix with the business case template.

What's inside
  • Twelve inputs, each with where the number comes from
  • Six cost components, derivation shown
  • Cost per hour and cost per stop
  • Monthly and annual totals
  • Yellow cells are yours; everything else calculates