Your factory is leaking seven figures. Here's the meter.
Four free calculators price the big losses (downtime, OEE, scrap, energy) with benchmark defaults and the math shown. Then the playbooks turn the number into a program a CFO signs.
Start with a number
Unplanned downtime is the most under-measured cost in most plants. Enter three numbers you already know; the calculator …
CalculatorOEE points are abstract until they're euros. This calculator converts an OEE improvement into extra good units and annua…
CalculatorScrap hides in cost-of-goods where nobody owns it. Three inputs give you the annual number; the scenarios show what root…
CalculatorEnergy is the cost line that moved most since 2022, and the one ML optimizes without capex. Two inputs give your annual…
Then work the playbook
The 2026 downtime playbook: measure the real cost, rank assets by loss, choose a sensing philosophy, and wire prediction…
PlaybookThe OEE improvement sequence that works: honest automated measurement, loss-tree analysis, then ML on the biggest loss f…
PlaybookWhy scrap resists conventional problem-solving, how unsupervised ML finds the causes nobody hypothesized, and what reduc…
PlaybookHow ML cuts factory energy 5-20% through setpoints, sequences and anomaly detection, before any hardware investment.…
PlaybookHow to build an industrial AI business case: baseline the four loss pools, price them, apply evidence-based recovery rat…
PlaybookWhy industrial AI pilots stall and the five design choices that get them to production: success criteria, ownership, wor…
Leave with the number, not a bookmark.
All four loss calculators (downtime, OEE, scrap, energy) in one Excel sheet, with conservative / typical / best-published scenario columns. Built for your budget meeting.